Three Practical Tips for Optimising Water Treatment in Your Industrial Plant

Posted on: 19 January 2018

Proper management of your industrial water treatment systems is crucial to the success of your plant. Without a reliable framework for effective treatment, you will have to deal with high long-term expenses which could compromise your profit margins. On the other hand, ineffective treatment of the water will interfere with the quality of industrial processes and might even cause environmental problems after disposal. Fortunately, there are different methods in which you can reduce your expenses while maintaining high treatment standards. Here are some practical tips to help you optimise industrial water treatment in your plant. 

Understand the Quality Requirements

When establishing your industrial treatment setup, you should have a clear understanding of the water quality requirements. This information can be critical in ensuring that your plant has usable water for critical processes while minimising the treatment expenses. In general, the water quality standard will depend on the application. Therefore, you should tailor your treatment processes to match your industrial needs. For example, there is no need to treat your cooling tower water to potable standards. This choice would increase the treatment costs unnecessarily. However, you cannot afford to 'under-treat' your water. For example, industrial boilers need demineralised water to prevent scale build-up.

Choose the Right Treatment System

There are numerous water treatment systems that you can choose for your industrial applications. Your choice will determine the price of purchase, energy requirements and the quality of water produced. Therefore, you should be careful when making your selection to avoid inefficiencies. The most popular modes of treatment include filtration, reverse osmosis, clarification, pH adjustment and sterilisation. You should match the methods with your plant needs. It is also essential to note that there are different products or equipment on the market under each treatment class. You should compare the sizes, costs and quality of the treatment systems. 

Monitor the Industrial Water Systems

Finally, you should have a long-term framework for monitoring your industrial water treatment setup. In simple terms, you should not install your system and forget about it until the solution fails to produce the required water quality. Your monitoring solution should help you identify problems such as leakages in the system. Reducing water losses will ensure optimal management of utility bills. The treatment tracking structure should also identify inefficiencies in energy consumption. Often, an increase in power demands indicate malfunctions which should be resolved immediately. In addition, you should establish a reliable schedule for the maintenance of your industrial water treatment system.

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